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Europe's Battery Dream in Ruins

2024-07-02

The collapse of Northvolt has sparked a significant upheaval in Europe’s aspirations for battery independence, with ramifications potentially extending far beyond the demise of a single start-up. This situation exemplifies a broader struggle within the European electric vehicle sector, confronting the harsh realities of competition and production capabilities.Northvolt's bankruptcy signals a catastrophic setback for the European Union's drive towards self-sufficiency in the battery sector. Founded in 2016 with grand ambitions, Northvolt encompassed a vision to challenge the dominance of Asian battery producers. Yet, despite early promise and substantial investments, the company's failure now symbolizes Europe’s struggle in a field it has aggressively tried to dominate.What makes Northvolt’s downfall particularly striking is its origins. Launched with an unprecedented level of financial backing, the company attracted over $15 billion from notable investors like Volkswagen, Goldman Sachs, and various governments, including those of Germany and Canada. Europe, being a forerunner in promoting electric vehicles globally, paradoxically found itself dependent on countries in East Asia for critical battery technology.However, on November 22, when Northvolt declared bankruptcy, court filings revealed a staggering contrast. The company had a mere $30 million in available cash against liabilities of approximately $5.84 billion. Observers believed that this calamity effectively shattered hopes for an autonomous European battery industry.Interestingly, despite a portfolio filled with orders, Northvolt struggled to fulfill deliveries, a predicament attributed largely to mismanagement. The intrinsic complexities of producing high-quality electric vehicles necessitate not only advanced technology but also established cooperation across multiple regions. The notion that sheer determination could yield miraculous outcomes has been thoroughly debunked.As Hungarian Foreign Minister Péter Szijjártó aptly noted, the EU’s imposition of tariffs on Chinese electric vehicles might inflict damage on the EU's own economic landscape. The European Commission's recent decision to apply a five-year anti-subsidy tariff on imports of electric vehicles from China, cloaked in the guise of protecting local industry, has drawn significant criticism from various sectors.The fallout from Northvolt’s bankruptcy serves as a wake-up call for the European Union to rethink its policies relating to electric vehicles. Recent reports indicate that the chair of the European Parliament’s Committee on International Trade, Bernd Lange, suggested a potential agreement to address tariffs on Chinese electric vehicles, hinting at a shift in strategy.The Vice President of the Chinese Institute for World Trade Organization Studies, Huo Jian Guo, remarked on this hint of agreement, highlighting Europe’s desire to negotiate with China promptly.Furthermore, China’s Ministry of Commerce spokesperson, He Ya Dong, conveyed during a press conference that addressing the EU's anti-subsidy measures regarding electric vehicles is a mutual expectation. Following principled conversations, teams from both regions have held intensive discussions about price commitment solutions, achieving some progress in negotiations.There is currently a search for ways to balance the concerns of both sides. If an agreement can be reached through proposals such as price commitments, it could significantly alter the strained trade dynamics between the EU and Chinese electric vehicles.Is the dream of self-sufficient power battery manufacturing in Europe shattered?Once seen as Europe's most promising solution to reliance on Asian battery manufacturers, Northvolt garnered over $15 billion in funding while forging partnerships with major automakers like BMW and Volvo. Founded by a team that included former Tesla executives, Northvolt's ambition was to become Europe’s equivalent of CATL, addressing the continent's battery supply challenges.However, by 2024, the situation had drastically shifted, leading to a series of setbacks. BMW revoked a €2 billion contract due to concerns over delivery delays, causing a major blow to Northvolt's operations. Subsequent tragedies, like a worker's death leading to an investigation, exacerbated production halts, further straining relationships with key clients such as Scania.Production data revealed alarming figures; between September and November, the company only met its target of 51,000 good units in a single week. By the end of October, Northvolt ceased operations at one of its production halls and reduced its output schedule, shifting from continuous production to weekday-only work.Investors, too, faced their hardships, as the primary shareholder, Volkswagen, reported a decline in sales for the third quarter of 2024 and signaled an unwillingness to provide further financing. The Swedish government also made it clear it would not invest in Northvolt, while Volvo took full control of its joint ventures with the start-up.The swiftness of Northvolt's decline stunned many in finance, government, and among taxpayers, as just a month earlier, the company was considered Europe's best hope for overcoming the Asian battery monopoly. Now, in a matter of days, its funds and future faded away. Despite these challenges, Northvolt's bankruptcy filing assures that their Swedish battery plants, research centers, and subsidiaries in Germany and Canada will continue their operations.Interestingly, Scania announced plans to provide Northvolt with a $100 million loan to support battery production at its northern Sweden facility. Established in 2016, Northvolt emerged at a time when leading automotive giants such as Tesla, Toyota, and Nissan dominated the electric vehicle battery market. Observers indicated that Europe faced considerable challenges in design, technology, and equipment, making it difficult to compete against key production nations like China and South Korea.A consulting agency noted, “The biggest issue is that batteries are not easy to manufacture.” Most European battery projects are built with assistance from Chinese and South Korean companies, highlighting a lack of competitive manufacturers within the continent. Northvolt was presented as a sustainable alternative to these Asian powerhouses, garnering enthusiastic support from across Europe.In January 2017, Northvolt secured €12 million in funding, and by April 2018, obtained a €52 million loan from the European Investment Bank. Furthermore, numerous major automotive players, including Volkswagen, BMW, and Volvo, committed substantial orders amounting to $55 billion, alongside deep technical cooperation initiatives. This comprehensive support positioned Northvolt as a beacon of hope for breaking the Asian battery industry's hold over the European market.However, despite apparent progress, the reality of Northvolt's operations was marred by superficial accomplishments. Questions began to surface regarding the viability of its Skellefteå facility, described by many as a “shaky operation.”Management and Production Challenges Impairing Expansion AmbitionsAs noted by the chairman of CATL, Zeng Yuqun, European battery manufacturers encounter design, process, and equipment challenges. Should they seek to scale their operations, they would inevitably grapple with utilization, reliability, and safety concerns. “If they attempt to scale, they will undoubtedly face utilization rates dropping,” he asserted.This would subsequently give rise to reliability problems, and after two or three years, safety issues would emerge. Therefore, nearly every error converges at this point.” His words ring true. From the selection of factory locations, Northvolt's commitment to portraying itself as a green battery manufacturer led it to establish its production plant in the remote town of Skellefteå within the Arctic Circle. Yet, the extreme latitude plays havoc with labor availability, as summer days are eternal and winter nights can last indefinitely, disrupting employees’ circadian rhythms.Further complicating matters, the geographical remoteness of Skellefteå has made talent acquisition a challenging endeavor. Findings from a related survey indicated that the factory employed only over 100 outsourced workers primarily from China and South Korea. The majority of the Chinese workers were hired from a battery upstream equipment manufacturer in Wuxi.A former employee disclosed insights regarding Northvolt’s fragility, emphasizing that machines were sourced from China, construction was handled by Chinese labor, and knowledge transfer was reliant on Chinese expertise.Language barriers further complicated communication on-site, creating significant misalignments between staff. To expedite production, Northvolt opted to forego the testing of equipment in China, insisting that all operations be conducted in Sweden, ultimately leading to roadblocks, as both lower-level employees and engineers lacked production experience.One industry leader involved in relevant discussions stated that without a grasp of electrochemistry principles, European battery firms will expose themselves to production and safety risks.Compounding the issue, Northvolt engaged in continuous expansions, constructing multiple super factories, which overshadowed its financial standing. Reports indicate a staggering operational loss of $1.03 billion in 2022, while revenue was a mere $128 million. With debts soaring to $5.84 billion, Carlson emphasized that Northvolt required approximately $1 to $1.2 billion to sustain operations.According to Frank Wieg, a researcher at the Fraunhofer Institute for Systems and Innovation Research, “Northvolt expanded too quickly. Before one super plant could operate effectively, additional plants were announced.” Carlson himself acknowledged, “I should have applied brakes on expansion earlier to ensure the core engine operates as planned.”Ultimately, this trajectory led Northvolt’s battery capacity to only reach 1/200th of the planned target by December 2023, resulting in severe underproduction and contracts being rescinded, revealing cracks in Europe’s battery aspirations and leading to the inevitable bankruptcy filing.The EU's decision to impose tariffs on Chinese electric vehicles aimed to safeguard domestic industries. Nevertheless, despite these tariffs, the decline of European automakers persists. The bankruptcy of Northvolt underscores various prevailing issues within the European battery industry, such as technology, cost-efficiency, and management. Relying solely on protective tariffs will not address these underlying challenges.Simply depending on short-term trade relief measures cannot resolve the fundamental problems in the industry. The core issue for the European battery sector lies in its lack of foundational manufacturing experience and insufficient production technology. Consequently, when local industries falter, beneficial external technologies cannot be introduced, ultimately disadvantaging consumers. While Europe strives for advancement in domestic technological conditions, it must also seek cooperative win-win outcomes in technology and trade.Reports indicate that European Parliament International Trade Committee chairman Bernd Lange recently revealed in an interview with German media that the EU is nearing a resolution regarding the cancellation of tariffs on imported electric vehicles from China.In an interview with the Global Times, Huo Jian Guo, Vice President of the Chinese Institute for World Trade Organization Studies, underscored that the EU's recent posture reflects eagerness to reach an agreement with China.Internal divisions on the taxation issue remain substantial within the EU, leading to increased pressure on member states. Concurrently, proactive communication and dialogue between China and multiple EU nations aim to find solutions to ongoing problems while highlighting the interests at stake.Huo cautioned that while the EU exhibits intentions to swiftly achieve an agreement with China, caution is warranted regarding any underlying ulterior motives. Previous reports indicated plans for the EU to compel Chinese firms to transfer knowledge on automotive batteries in exchange for subsidies.Such tactics should not feature in negotiations between the two sides. If Europe desires advanced technologies, it should pursue technology exchange and collaboration as customary. Any transfer of technology between companies should be grounded on cooperation agreements and conducted voluntarily, not under coercive circumstances. Attempts by the EU to force technology transfers from Chinese firms would not only undermine fair competition but also contravene principles established by the WTO.

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